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Aluminum HYLUG^TM Terminal and HYLINK^TM Splice Connectors INSTALLATION GUIDE

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BURNDY^®

^{Aluminum HYLUG™ Terminal and HYLINK™ Splice Connectors}

Catalog #

Conductor
Size
AL or CU,
Concentric,
Compressed,
Compact

Color
Code

Die
Information

BURNDY® Installation Tooling (# Crimps)

Wire
Strip
Length

Mechanical

Hydraulic

Dieless

HYLUG™
Terminal

HYLINK™
Splice

Die
Index

Die
Type

OUR840

MD6,
PATMD6,
PAT600

Y35,
Y39,
Y750,
PAT750

①Y46,
①PAT46

①Y45

Y60

Mechanical

Hydraulic

YA8CA-

YS8CA-

8 AWG

BLUE

374

DIE SET

X8CART(2)

W374(1)

U8CABT(1)

MRC840AL(1)
MY29-3(1)

PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)

3/4”

YA6CA-

YS6CA-

6 AWG

GRAY

346
161

DIE SET

X6CART(2)
X161(2)

-
W161(1)

U6CABT(1)
U161(1)

MRC840AL(1)
MY29-3(1)

PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)

7/8”

YA4CA-

YS4CA-

4 AWG

GREEN

375
162

DIE SET

X4CART(3)
-

-
W162(3)

U4CABT(1)
U162(1)

MRC840AL(2)
MY29-3(1)

PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)

1”

YA2CA-

YS2CA-

2 AWG

PINK

348
163
239

DIE SET

X2CART(4)
-
X239(4)

-
W163(3)
W239(2)

U2CAB(1)
U163(1)
U239(1)

U2CABT(1)
U163(1)
U239(1)

MRC840AL(2)
MY29-3(2)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-1/4”

YA1CA-

YS1CA-

1 AWG

GOLD

371
163

DIE SET

X1CART(3)
-

-
W163(3)

U1CART(1)
U163(1)

MRC840AL(2)
MY29-3(2)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-1/16”

YA25A-

YS25A-

1/0 AWG

TAN

296
241

DIE SET

X25ART(4)
X241(4)

-
W241(2)

U25ART(1)
U241(1)

MRC840AL(2)
MY29-3(2)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-3/16”

YA26A-

YS26A-

2/0 AWG

OLIVE

297
245

DIE SET

X26ART(4)
X245(4)

-
W245(3)

U26ART(2)
U245(1)

MRC840AL(3)
MY29-3(2)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-3/8”

YA27A-

3/0 AWG

RUBY

467
166

DIE SET

X27ART(4)
-

-
W166(4)

U27ART(2)
U166(2)

MRC840AL(3)
MY29-3(2)

PAT644(1)
Y644(1)
PAT81KFT2)
Y81KFT(2)

1-1/2”

467

NEST INDENTOR

P30D(1)
P34PR-5

YA28A-

YS28A-

4/0 AWG

WHITE

298
660

DIE SET

X28ART(6)
X660(8)

-
W660(3)

U28ART(2)
U660(2)

MRC840AL(3)
MY29-3(2)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-5/8”

298

NEST INDENTOR

P31D(1)
P34PR-5

YA29A-

YS29A-

250 kcmil

RED

324

DIE SET

U29ART(2)

L29ART(1)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-5/8”

NEST INDENTOR

P32D(1)
P34PR-5

YA30A-

YS30A-

300 kcmil
(4/0 AWG
CCA DLO③
[329/22])

BLUE

470

DIE SET

U30ART(2)

L30ART(1)

PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)

1-3/4”

NEST INDENTOR

P34D(1)
P48PR-1

YA31A-

YS31A-

350 kcmil
(250 kcmil
CCA DLO③
[399/22])

BROWN

299

DIE SET

U31ART(2)

PAT644(1)
Y644(1)
PAT81KFT(3)
Y81KFT(3)

2-1/8”

NEST INDENTOR

P35D(1)
P48PR-1

YA32A-

YS32A-

400 kcmil

GREEN

472

DIE SET

U32ART(4)

U32AR(2)

L32ART(2)

PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)

2-1/2”

NEST INDENTOR

P35D(1)
P48PR-1

YA34A-

YS34A-

500 kcmil
(350 kcmil
CCA DLO③
[551/22])

PINK

300

DIE SET

U34ART(4)

L34ART(2)

PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)

2-5/8”

NEST INDENTOR

P39D(1)
P48PR-1

YA36A-

YS36A-

600 kcmil
(500 kcmil
CCA DLO③
[779/22])

BLACK

473

DIE SET

U36ART(4)

L36ART(2)

PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)

2-7/8”

NEST INDENTOR

P44D(2)
P48PR-1

YA39A-

YS39A-

700 / 750 kcmil
(600 kcmil
CCA DLO③
[925/22])

YELLOW

936

DIE SET

U39ART-2(4)

L39ART-2(2)

PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)

2-7/8”

YA39AM-

YS39AM-

700 kcmil or
750 kcmil

RED

301

DIE SET

P39ART(4)

S39ART(4)

L39ART(2)

PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)

2-7/8”

NEST INDENTOR

P45D(2)
P48PR-1

YA40A-

YS40A-

800 kcmil

GRAY

474

DIE SET

P40ART(4)

S40ART(4)

L40ART(2)

Y644MBH(1)

3”

NEST INDENTOR

P45D(4)
P48PR-1

YA42A-

YS42A-

900 kcmil
ALUMINUM
ONLY

GRAY

303

DIE SET

U42ART(4)

PAT644(2)
Y644(2)

2-7/8”

YA44A-

YS44A-

1000 kcmil
(750/800 kcmil
CCA DLO③
[1184/1258])

BROWN

302

DIE SET

P44ART(4)

S44ART(4)

L44ART(2)

Y644MBH
ONLY
(1)

3-1/8”

NEST INDENTOR

NO NEST
P48PR-1(2)

YA45A-

YS45A-

1250 kcmil
(900/1000
kcmil
CCA DLO③
[1406/1554])

BROWN

302

DIE SET

P44ART(4)

S44ART(4)

L44ART(2)

Y644MBH
ONLY
(1)

3-1/8”

NEST INDENTOR

NO NEST
P48PR-1(2)

YA46A-

YS46A-

1500 kcmil

BLUE

478

DIE SET

L46ART(2)

3-3/4”

YA47A-

YS47A-

1750 kcmil

WHITE

587

DIE SET

L47ART(2)

4-3/8”

YA48A-

YS48A-

2000 kcmil

RED

479

DIE SET

L48ART(2)

4-1/8”

① Catalog # PUADP-1 Adaptor is required to use "U" dies in Y46 series tools
② Catalog # PT6515 Adaptor is required to use "U" dies in Y45 series tools
③ CCA DLO Conductor to be installed with Y644/PAT644 series of tools only

Aluminum HYLUGTM Terminal and HYLINKTM Splice Connectors INSTALLATION GUIDE

Aluminum HYLUG^TM Terminal and HYLINK^TM Splice Connectors INSTALLATION GUIDE