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Aluminum HYLUGTM Terminal and HYLINKTM Splice Connectors INSTALLATION GUIDE

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BURNDY®

Aluminum HYLUG™ Terminal and HYLINK™ Splice Connectors

Catalog # Conductor
Size
AL or CU,
Concentric,
Compressed,
Compact
Color
Code
Die
Information
BURNDY® Installation Tooling (# Crimps)        Wire
Strip
Length
Mechanical Hydraulic Dieless
HYLUG™
Terminal
HYLINK™
Splice
Die
Index
Die
Type
OUR840 MD6,
PATMD6,
PAT600
Y35,
Y39,
Y750,
PAT750
Y46,
PAT46
Y45 Y60 Mechanical Hydraulic
YA8CA- YS8CA- 8 AWG BLUE 374 DIE SET X8CART(2) W374(1) U8CABT(1) U8CABT(1) U8CABT(1) - MRC840AL(1)
MY29-3(1)
PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)
3/4”
YA6CA- YS6CA- 6 AWG GRAY 346
161
DIE SET X6CART(2)
X161(2)
-
W161(1)
U6CABT(1)
U161(1)
U6CABT(1)
U161(1)
U6CABT(1)
U161(1)
- MRC840AL(1)
MY29-3(1)
PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)
7/8”
YA4CA- YS4CA- 4 AWG GREEN 375
162
DIE SET X4CART(3)
-
-
W162(3)
U4CABT(1)
U162(1)
U4CABT(1)
U162(1)
U4CABT(1)
U162(1)
- MRC840AL(2)
MY29-3(1)
PAT644(1)
Y644(1)
PAT81KFT(1)
Y81KFT(1)
1”
YA2CA- YS2CA- 2 AWG PINK 348
163
239
DIE SET X2CART(4)
-
X239(4)
-
W163(3)
W239(2)
U2CAB(1)
U163(1)
U239(1)
U2CABT(1)
U163(1)
U239(1)
U2CABT(1)
U163(1)
U239(1)
- MRC840AL(2)
MY29-3(2)
PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-1/4”
YA1CA- YS1CA- 1 AWG GOLD 371
163
DIE SET X1CART(3)
-
-
W163(3)
U1CART(1)
U163(1)
U1CART(1)
U163(1)
U1CART(1)
U163(1)
- MRC840AL(2)
MY29-3(2)
PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-1/16”
YA25A- YS25A- 1/0 AWG TAN 296
241
DIE SET X25ART(4)
X241(4)
-
W241(2)
U25ART(1)
U241(1)
U25ART(1)
U241(1)
U25ART(1)
U241(1)
- MRC840AL(2)
MY29-3(2)
PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-3/16”
YA26A- YS26A- 2/0 AWG OLIVE 297
245
DIE SET X26ART(4)
X245(4)
-
W245(3)
U26ART(2)
U245(1)
U26ART(2)
U245(1)
U26ART(2)
U245(1)
- MRC840AL(3)
MY29-3(2)
PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-3/8”
YA27A- YA27A- 3/0 AWG RUBY 467
166
DIE SET X27ART(4)
-
-
W166(4)
U27ART(2)
U166(2)
U27ART(2)
U166(2)
U27ART(2)
U166(2)
- MRC840AL(3)
MY29-3(2)
PAT644(1)
Y644(1)
PAT81KFT2)
Y81KFT(2)
1-1/2”
467 NEST INDENTOR - - - P30D(1)
P34PR-5
- -
YA28A- YS28A- 4/0 AWG WHITE 298
660
DIE SET X28ART(6)
X660(8)
-
W660(3)
U28ART(2)
U660(2)
U28ART(2)
U660(2)
U28ART(2)
U660(2)
- MRC840AL(3)
MY29-3(2)
PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-5/8”
298 NEST INDENTOR - - - P31D(1)
P34PR-5
- -
YA29A- YS29A- 250 kcmil RED 324 DIE SET - - U29ART(2) U29ART(2) U29ART(2) L29ART(1) - PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-5/8”
NEST INDENTOR - - - P32D(1)
P34PR-5
- - -
YA30A- YS30A- 300 kcmil
(4/0 AWG
CCA DLO
[329/22])
BLUE 470 DIE SET - - U30ART(2) U30ART(2) U30ART(2) L30ART(1) - PAT644(1)
Y644(1)
PAT81KFT(2)
Y81KFT(2)
1-3/4”
NEST INDENTOR - - - P34D(1)
P48PR-1
- - -
YA31A- YS31A- 350 kcmil
(250 kcmil
CCA DLO
[399/22])
BROWN 299 DIE SET - - U31ART(2) U31ART(2) U31ART(2) - - PAT644(1)
Y644(1)
PAT81KFT(3)
Y81KFT(3)
2-1/8”
NEST INDENTOR - - - P35D(1)
P48PR-1
- - -
YA32A- YS32A- 400 kcmil GREEN 472 DIE SET - - U32ART(4) U32ART(4) U32AR(2) L32ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)
2-1/2”
NEST INDENTOR - - - P35D(1)
P48PR-1
- - -
YA34A- YS34A- 500 kcmil
(350 kcmil
CCA DLO
[551/22])
PINK 300 DIE SET - - U34ART(4) U34ART(4) U34ART(4) L34ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)
2-5/8”
NEST INDENTOR - - - P39D(1)
P48PR-1
- - -
YA36A- YS36A- 600 kcmil
(500 kcmil
CCA DLO
[779/22])
BLACK 473 DIE SET - - U36ART(4) U36ART(4) U36ART(4) L36ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)
2-7/8”
NEST INDENTOR - - - P44D(2)
P48PR-1
- - -
YA39A- YS39A- 700 / 750 kcmil
(600 kcmil
CCA DLO
[925/22])
YELLOW 936 DIE SET - - U39ART-2(4) U39ART-2(4) U39ART-2(4) L39ART-2(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)
2-7/8”
YA39AM- YS39AM- 700 kcmil or
750 kcmil
RED 301 DIE SET - - - P39ART(4) S39ART(4) L39ART(2) - PAT644(1)
Y644(1)
PAT81KFT(4)
Y81KFT(4)
2-7/8”
NEST INDENTOR - - - P45D(2)
P48PR-1
- - -
YA40A- YS40A- 800 kcmil GRAY 474 DIE SET - - - P40ART(4) S40ART(4) L40ART(2) - Y644MBH(1) 3”
NEST INDENTOR - - - P45D(4)
P48PR-1
- - -
YA42A- YS42A- 900 kcmil
ALUMINUM
ONLY
GRAY 303 DIE SET - - U42ART(4) U42ART(4) U42ART(4) - - PAT644(2)
Y644(2)
2-7/8”
YA44A- YS44A- 1000 kcmil
(750/800 kcmil
CCA DLO
[1184/1258])
BROWN 302 DIE SET - - - P44ART(4) S44ART(4) L44ART(2) - Y644MBH
ONLY
(1)
3-1/8”
NEST INDENTOR - - - NO NEST
P48PR-1(2)
- - -
YA45A- YS45A- 1250 kcmil
(900/1000
kcmil
CCA DLO
[1406/1554])
BROWN 302 DIE SET - - - P44ART(4) S44ART(4) L44ART(2) - Y644MBH
ONLY
(1)
3-1/8”
NEST INDENTOR - - - NO NEST
P48PR-1(2)
- - -
YA46A- YS46A- 1500 kcmil BLUE 478 DIE SET - - - - - L46ART(2) - - 3-3/4”
YA47A- YS47A- 1750 kcmil WHITE 587 DIE SET - - - - - L47ART(2) - - 4-3/8”
YA48A- YS48A- 2000 kcmil RED 479 DIE SET - - - - - L48ART(2) - - 4-1/8”

Catalog # PUADP-1 Adaptor is required to use "U" dies in Y46 series tools
Catalog # PT6515 Adaptor is required to use "U" dies in Y45 series tools
CCA DLO Conductor to be installed with Y644/PAT644 series of tools only






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