APPLICATIONS
Copper Clad steel wire and strand combines the electrical characteristics of copper with the mechanical properties of steel. Often used for buried ground grid systems, overhead ground wire and messenger wire, it can resist mechanical damage during installation, as well as electrical damage during a fault condition. Copper Clad steel has virtually no scrap value, and is extremely difficult to cut with traditional wire and cable cutting tools, greatly reducing the potential of theft.

CONSTRUCTION
Dead Soft Annealed (DSA) Copper Clad steel (CCS) conductors are a concentric lay-stranded construction. The CCS strands are a 40% conductivity grade of material using a low carbon steel core rendering greater flexibility to enable easier handling during installation.

STANDARDS
  • ASTM B193 - Standard Test Method for Resistivity of Electrical Conductor Materials
  • ASTM B227 - Standard Specification for Hard-Drawn Copperclad Steel Wire
  • ASTM B228 - Standard Specification for Concentric-Lay-Stranded Copperclad Steel Conductors
  • ASTM B258 - Standard Specification for Standard Nominal Diameters and Cross-Sectional Areas of AWG Sizes of Solid Round
  • ASTM B910 - Standard Specification for Annealed Copperclad Steel Wire

NOTES
Dimensions and weights are nominal values, subject to standard manufacturing tolerances. The ampacity rating and the DC and AC resistance of the Copper Clad steel wire conductor is not equivalent to that of a copper conductor.

To select the correct equivalent please see — Proper Product Sizing: Diameter Comparison for Copper Equivalent Fusing Current for Grounding Applications.


Updated 12/6/2021

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Copper Clad Steel
40% DSA
SIZE

Copper Product
SIZE

Copper Product
DIAMETER
(in)

Copper Clad Steel
40% DSA
DIAMETER
(in)

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N/A #4 SOLID N/A #4 SOLID N/A 0.204 N/A 0.204
N/A #6 SOLID N/A #6 SOLID N/A 0.162 N/A 0.162
N/A 19 #5 40% DSA N/A 500 19W N/A 0.813 N/A 0.910
N/A 19 #6 40% DSA N/A 400 19W N/A 0.726 N/A 0.810
N/A 19 #7 40% DSA N/A 300 19W N/A 0.629 N/A 0.721
N/A 19 #8 40% DSA N/A 250 12W N/A 0.574 N/A 0.642
N/A 19 #9 40% DSA N/A 4/0 7W N/A 0.552 N/A 0.572
N/A 7 #5 40% DSA N/A 3/0 7W N/A 0.464 N/A 0.546
N/A 7 #6 40% DSA N/A 2/0 7W N/A 0.414 N/A 0.486
N/A 7 #7 40% DSA N/A 1/0 7W N/A 0.368 N/A 0.433
N/A 7 #8 40% DSA N/A 1 SOLID N/A 0.289 N/A 0.385
N/A 7 #9 40% DSA N/A #2 7W N/A 0.292 N/A 0.343
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